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HoneyFoam DIY Spray Foam Kit 600

The big self-contained HFO spray foam kit — around 55 m² of closed-cell insulation at 25 mm from one box, for lofts, workshops, container conversions and van builds.

✓ Closed-cell HFO foam✓ ~55 m² at 25 mm✓ Everything in the box
£745.73 + VAT
📞 Not sure it's the right product? Call 01208 832 602 — we spec every job before you order, free.
HoneyFoam DIY Spray Foam Kit 600

Where HoneyFoam goes

The jobs this product is specified for, day in day out.

Lofts

Loft & roof spaces

Around 55 m² at 25 mm from one box.

Workshops

Garages & workshops

Insulating a working building without booking a contractor.

Conversions

Containers & van builds

Closed-cell foam that insulates, seals and stiffens the shell.

Why contractors choose HoneyFoam

What the data sheet actually gives you on site.

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Everything in the box

Tanks, hose, gun, nozzles and PPE — no compressor, no rig hire.

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λ 0.0206 W/mK

Closed-cell performance, over 90% closed-cell content at 28–32 kg/m³.

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Air barrier

Tested to ASTM E283 and a Class II vapour retarder at 25 mm.

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55 m² at 25 mm

Or roughly 27 m² at 50 mm — condition the tanks to 24–29 °C to hit the stated yield.

Specification

The facts that matter, straight from the product data.

TypeTwo-component, low-pressure, medium-density HFO spray polyurethane foam kit
Yield600 board feet — approx. 55.7 m² at 25 mm thickness (optimum conditions)
Thermal conductivity0.0206 W/mK initial, 0.0235 W/mK aged (ASTM C518)
Density / closed cell28–32 kg/m³, over 90% closed-cell content
Air and vapourAir barrier to ASTM E283; Class II vapour retarder at 25 mm (0.91 perms)
Working timeTack-free in 15–30 seconds; trim after ~10 minutes
ConditionsCondition tanks to 24–29 °C; apply to substrates between 4 °C and 38 °C
ExposureNot UV-resistant — coat or cover foam that stays exposed

Materials calculator

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Kits needed (25 mm thickness)
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One 600 bd ft kit covers about 55.7 m² at 25 mm under optimum conditions — halve the area for 50 mm. Whole packs only — we always round up. For warranty jobs add the 10% film-build variance factor and detail work; call 01208 832 602 for an exact take-off.

Product detail

Everything from the manufacturer’s literature — open the part you need.

Key Features
  • Closed-Cell Technology – >90% closed-cell content (ASTM D2856) for thermal efficiency, condensation control, and structural rigidity.

  • Rapid Application – Expands within 30–60 seconds and cures in under 5 minutes, enabling fast turnaround on site.

  • DIY-Friendly System – Supplied in pressurised disposable tanks with lightweight spray gun and hose assembly for ease of use.

  • Industrial Versatility – Suitable for warehouses, plant rooms, ducting, containers, and cold store applications.

  • High Insulation Value – Thermal conductivity (λ) of approximately 0.0206 W/m·K initial and 0.0235 W/m·K after ageing (90 days at 60 °C), converted from the manufacturer’s published k-factor.

  • Durable Performance – In-place density of 32 kg/m³ (28 kg/m³ free rise, ASTM D1622), with high compressive and tensile strength for long-term reliability.

  • Compact & Portable – No machinery required; ideal for remedial works, smaller projects, or areas where rig access is limited.

  • Air & Moisture Seal – Creates an airtight barrier and acts as a Class II vapour retarder at 1″ thickness

Coverage / yield — HoneyFoam 600 (600QR)

  • Published yield: 600 board feet — 55.7 m² at 25.4 mm (1 inch) thickness, equal to 1.416 m³ of foam.
  • Derived at typical UK thicknesses (arithmetic from the board-foot yield; the manufacturer publishes no coverage-by-thickness table): 27.9 m² at 50 mm, 18.6 m² at 75 mm, 13.9 m² at 100 mm.
  • The HoneyFoam 200 kit yields 18.6 m² at the same 25.4 mm thickness.
  • Yields are optimum figures and vary with ambient conditions and application technique.

This is the quick-rise (QR) kit. The manufacturer also produces slow-rise (SR) kits, which are quoted in cubic feet and yield materially less — the two are not interchangeable. Manufactured by Ciem Poliüretan A.S. (Turkey).

Typical Applications
  • Warehouses & Industrial Units – Provides airtight, insulated protection for metal structures and cladding.

  • Plant Rooms & Mechanical Spaces – Reduces heat loss and condensation on ducting, pipework, and service penetrations.

  • Cold Stores & Containers – Maintains temperature control and prevents condensation in storage environments.

  • Commercial Roof & Wall Intersections – Seals difficult junctions to eliminate thermal bridging and air leakage.

  • Utility & Service Areas – Insulates around electrical outlets, switchgear, plumbing access, and utility penetrations.

  • Transport & Modular Buildings – Applied in vans, caravans, cabins, and prefabricated units for thermal efficiency and moisture resistance.

  • Remedial Works – Ideal for repairs, upgrades, and smaller-scale insulation projects where rig application is impractical.

Application and Equipment

Application

  • Surfaces must be clean, dry, and free from oil, grease, or excess moisture before spraying.

  • Shake cylinders for 3 minutes to ensure chemical consistency, then connect hoses and spray gun as directed.

  • Spray from a distance of 6–22 inches (15–60 cm) for an even application. Foam expands within 30–60 seconds and cures in under 5 minutes.

  • Apply in conditions between 40–100°F (4–38°C) with cylinder temperatures maintained at 75–85°F (24–29°C) for optimum performance.

  • For best results, work in a well-ventilated area with adequate extraction and ensure protective sheeting is laid where overspray may occur.

Equipment Required

  • Spray Gun & Hose Assembly – Supplied with the kit for easy connection and control.

  • Nozzles – Fan and cone types included for wide or targeted spraying; replace nozzle if spraying stops for more than 30 seconds.

  • PU Foam Cleaner – To clear uncured residue from the gun and connectors immediately after use.

  • Protective Gear – Certified respirator or PAPR, safety goggles, nitrile gloves, and protective clothing.

  • Wrench & Petroleum Jelly – For cylinder connections and nozzle preparation.

Maintenance

  • Once opened, contents should be used within 20–30 days.

  • Store cylinders upright in a dry area between 45–120°F (7–49°C), away from direct heat or open flame.

Technical Performance
  • Foam Type: Closed-cell, medium-density polyurethane spray foam.

  • Density (in-place): Approx. 2.0 lbs/ft³ (32 kg/m³).

  • Closed-Cell Content: >90% for superior thermal and moisture resistance.

  • Thermal conductivity (λ): approximately 0.0206 W/m·K initial; 0.0235 W/m·K after ageing (90 days at 60°C). Converted from the published k-factor — UK specifications are written in U-values and λ, never R-values.

  • K-Factor: 0.143 BTU·inch/ft²·h·°F at 1” thickness (initial).

  • Compressive Strength: 20 psi (138 kPa) parallel to rise.

  • Tensile Strength: 27 psi (186 kPa) parallel to rise.

  • Dimensional Stability: ±7% volumetric change under test conditions.

  • Air Barrier Properties: 0.003 cfm/ft² at 1” thickness (ASTM E283).

  • Vapour Permeance: 0.91 perms at 1” thickness – Class II vapour retarder.

  • Tack-Free/Expansion Time: 15–30 seconds.

  • Cuttable: Approx. 10 minutes after application.

  • Fungi Resistance: No growth detected under ASTM G21.

  • Fire Rating: Class E at 2” thickness.

  • Service Temperature Range (cured foam): –129°C to +116°C (–200°F to +240°F).

Surface Preparation
  • Clean Substrate: Ensure all surfaces are clean, dry, and free from dust, oil, grease, or loose material. Excess moisture will impair adhesion and foam expansion.

  • Temperature Control: For best results, maintain substrate temperatures between 40–100°F (4–38°C) and keep cylinders conditioned at 75–85°F (24–29°C) prior to use.

  • Masking & Protection: Protect adjacent surfaces with sheeting or masking film to avoid overspray. Cover floors and sensitive equipment before application.

  • Ventilation: Apply in a well-ventilated area with adequate extraction. Maintain negative pressure in enclosed spaces and exhaust to a safe outdoor area.

  • Pre-Checks: Shake cylinders for at least 3 minutes before use to ensure chemicals are properly mixed. Attach hoses securely and test spray into a waste container to verify equal flow before application.

  • Surface Types: Can be applied to metal, masonry, timber, plasterboard, and other stable substrates. Surfaces must be free of condensation at the time of spraying.

Limitations
  • Not for Large-Scale Projects: Designed for small to medium applications. Larger areas may require rig-applied spray foam systems.

  • UV Sensitivity: Foam is not resistant to long-term UV exposure. Surfaces exposed to sunlight must be coated, painted, or protected after application.

  • Open Flame/Heat: Do not apply near open flames, hot pipes, chimneys, or areas where surface temperatures may exceed 240°F (116°C).

  • Temperature Restrictions: Do not apply when chemical temperature is below 60°F (16°C) or above 90°F (32°C), or when substrate is outside the recommended range.

  • Surface Condition: Will not adhere properly to wet, greasy, or unstable surfaces. Excess moisture can affect foam expansion and curing.

  • Shelf Life: Use within 12 months of manufacture. Once opened, contents should be used within 20–30 days to avoid hose blockages and chemical degradation.

  • Structural Use: Not intended as a primary structural element; performance is limited to insulation, air sealing, and condensation control.

  • Fire Classification: Rated Class E at 2” thickness; must not be left exposed where higher fire ratings are required without approved protective finishes.

Packaging and Storage
  • Packaging:

    • Supplied as a complete kit with two disposable pressurised cylinders (isocyanate and polyol), spray gun, hose assembly, and interchangeable nozzles.

    • Available in 200 board foot (200QR — 0.472 m³ of foam) and 600 board foot (600QR — 1.416 m³ of foam) sizes. This listing is the HoneyFoam 600 (600QR) kit.

  • Storage Conditions:

    • Store upright in a cool, dry, and well-ventilated area.

    • Keep between 45°F (7°C) and 120°F (49°C).

    • Do not expose to direct sunlight, frost, or open flame.

  • Shelf Life:

    • 12 months in unopened cylinders when stored correctly.

    • Once opened, contents should be used within 20–30 days to prevent hose blockages and chemical degradation.

  • Transport:

    • Transport securely in upright position.

    • Protect valves and connectors from damage during handling.

Compliance and Certification
  • Fire Rating: Classified as Class E at 2” thickness. Protective finishes may be required where higher ratings are specified.

  • Air Barrier Performance: Tested to ASTM E283 – achieves 0.003 cfm/ft² at 1” thickness, confirming excellent airtightness.

  • Thermal Performance: k-factor of 0.143 BTU·in/ft²·h·°F at 25.4 mm (initial), tested to ASTM C518 — equivalent to λ ≈ 0.0206 W/m·K.

  • Closed-Cell Content: >90% in accordance with ASTM D2856.

  • Compressive Strength: 20 psi parallel to rise, tested to ASTM D1621.

  • Tensile Strength: 27 psi parallel to rise, tested to ASTM D1623.

  • Fungi Resistance: No growth detected under ASTM G21.

  • Vapour Permeance: 0.91 perms at 1” thickness – Class II vapour retarder under ASTM E96.

  • VOC Content: <25 g/L, compliant with EPA Method 24 requirements.

Health & Safety
  • Personal Protective Equipment (PPE): Applicators must wear protective clothing, nitrile gloves, safety goggles, and a certified respirator or powered air-purifying respirator (PAPR). No skin should be left exposed during application.

  • Ventilation: Apply only in well-ventilated areas. A minimum of 10 air changes per hour is required in enclosed spaces. Cross-ventilation and negative pressure systems are recommended. Continue ventilating for at least 1 hour after application.

  • Application Safety: Do not use near open flames, hot surfaces, or ignition sources. Foam should not be applied where surface temperatures exceed 240°F (116°C).

  • Exposure Risks: The chemicals may cause sensitisation to skin, eyes, or respiratory tract. Individuals with chronic respiratory conditions should not handle the product.

  • First Aid:

    • Inhalation: Move to fresh air. Seek medical help if breathing difficulties occur.

    • Eyes: Rinse immediately with water for 15 minutes and seek medical attention.

    • Skin: Wash thoroughly with soap and water. Remove contaminated clothing. Seek medical help if irritation persists.

    • Ingestion: Do not induce vomiting unless directed by medical professionals. Seek immediate medical assistance.

  • Disposal: Empty cylinders must be depressurised, vented, and disposed of in accordance with local regulations. Do not burn or puncture tanks.

Important Notes
  • Application Depth: Apply in multiple passes if greater thickness is required. Do not exceed 50 mm per single pass.

  • Surface Condition: Adhesion may be impaired on damp, oily, or dusty surfaces. Substrates must be prepared correctly before spraying.

  • Protective Finish: Exposed foam must be protected from UV light using paint, coating, or an approved covering.

  • Fire Protection: Foam has a Class E fire rating at 2 inches. Where higher ratings are required, an appropriate protective finish must be installed.

  • Working Life: Once cylinders are opened, contents must be used within 20–30 days to maintain spray quality and prevent blockages.

  • Storage Reminder: Keep cylinders upright at all times and avoid exposure to frost, direct sunlight, or high temperatures.

  • Professional Standards: Although designed as a DIY kit, application must follow safe working practices and PPE requirements identical to professional spray foam installations.

Coverage / yield — HoneyFoam 600 (600QR)

  • Published yield: 600 board feet — 55.7 m² at 25.4 mm (1 inch) thickness, equal to 1.416 m³ of foam.
  • Derived at typical UK thicknesses (arithmetic from the board-foot yield; the manufacturer publishes no coverage-by-thickness table): 27.9 m² at 50 mm, 18.6 m² at 75 mm, 13.9 m² at 100 mm.
  • The HoneyFoam 200 kit yields 18.6 m² at the same 25.4 mm thickness.
  • Yields are optimum figures and vary with ambient conditions and application technique.

This is the quick-rise (QR) kit. The manufacturer also produces slow-rise (SR) kits, which are quoted in cubic feet and yield materially less — the two are not interchangeable. Manufactured by Ciem Poliüretan A.S. (Turkey).

HoneyFoam is part of a system

These products are designed to work together — buying the full system is what qualifies the warranty.

Downloads

Written by our technical team — free to download, no email required.

PDFHoneyFoam Technical Data SheetDensities, thermal and physical performance data PDFHoneyFoam User ManualStep-by-step kit instructions and safety

Common questions


How much does one kit cover?
About 55.7 m² at 25 mm thickness in optimum conditions — or about 27 m² at 50 mm. Cold tanks and cold substrates reduce yield, so condition the tanks to 24–29 °C first.
Can I leave the foam exposed?
Not outdoors — it is not UV-stable. Indoors, check building-control requirements: exposed foam generally needs a thermal barrier or an intumescent coating such as DC315.

Not sure it’s the right product?

Tell us about the building and we’ll spec the job free — the right system, the right quantities, and trade rates if you’re buying for a contract.

Free Site Survey

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