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HoneyFoam DIY Spray Foam Kit 200

Overview

The HoneyFoam 200 DIY Spray Foam Insulation Kit is a versatile closed-cell system designed for fast and effective insulation across a wide range of commercial and industrial environments. Packaged in two pressurised tanks with a lightweight spray gun and hose assembly, the kit allows contractors, maintenance teams, and facility managers to apply high-performance insulation without specialist machinery. With a >90% closed-cell structure, HoneyFoam 200 delivers robust thermal efficiency, condensation control, and air sealing, making it ideal for metal buildings, warehouses, ductwork, cold stores, containers, and plant rooms. Its quick expansion and rapid curing time provide a durable, rigid layer that bonds directly to substrates, improving structural integrity while reducing energy loss. Compact, portable, and easy to use, this DIY spray foam insulation kit provides professional-grade results for smaller-scale projects and remedial works, offering a cost-effective alternative to large rig-based spray installations.

Yield: 200 board feet — 18.6 m² at 25.4 mm (1 inch), or 0.472 m³ of foam. Quick-rise (QR) kit. Closed-cell content >90% (ASTM D2856); in-place density 32 kg/m³ (28 kg/m³ free rise). Manufactured by Ciem Poliüretan A.S.

£465.73 + VAT

HoneyFoam DIY spray foam insulation kit — A and B cylinders with hose, gun and accessories

Specification

Key Features – HoneyFoam 200 DIY Spray Foam Insulation Kit

  • Closed-Cell Technology – >90% closed-cell content (ASTM D2856) for thermal efficiency, condensation control, and structural rigidity.

  • Rapid Application – Expands within 30–60 seconds and cures in under 5 minutes, enabling fast turnaround on site.

  • DIY-Friendly System – Supplied in pressurised disposable tanks with lightweight spray gun and hose assembly for ease of use.

  • Industrial Versatility – Suitable for warehouses, plant rooms, ducting, containers, and cold store applications.

  • High Insulation Value – Thermal conductivity (λ) of approximately 0.0206 W/m·K initial and 0.0235 W/m·K after ageing (90 days at 60 °C), converted from the manufacturer’s published k-factor.

  • Durable Performance – In-place density of 32 kg/m³ (28 kg/m³ free rise, ASTM D1622), with high compressive and tensile strength for long-term reliability.

  • Compact & Portable – No machinery required; ideal for remedial works, smaller projects, or areas where rig access is limited.

  • Air & Moisture Seal – Creates an airtight barrier and acts as a Class II vapour retarder at 1″ thickness

Coverage / yield — HoneyFoam 200 (200QR)

  • Published yield: 200 board feet — 18.6 m² at 25.4 mm (1 inch) thickness, equal to 0.472 m³ of foam.
  • Derived at typical UK thicknesses (arithmetic from the board-foot yield; the manufacturer publishes no coverage-by-thickness table): 9.3 m² at 50 mm, 6.2 m² at 75 mm, 4.6 m² at 100 mm.
  • The HoneyFoam 600 kit yields 55.7 m² at the same 25.4 mm thickness.
  • Yields are optimum figures and vary with ambient conditions and application technique.

This is the quick-rise (QR) kit. The manufacturer also produces slow-rise (SR) kits, which are quoted in cubic feet and yield materially less — the two are not interchangeable. Manufactured by Ciem Poliüretan A.S. (Turkey).

Typical Applications – HoneyFoam 200 DIY Spray Foam Insulation Kit

  • Warehouses & Industrial Units – Provides airtight, insulated protection for metal structures and cladding.

  • Plant Rooms & Mechanical Spaces – Reduces heat loss and condensation on ducting, pipework, and service penetrations.

  • Cold Stores & Containers – Maintains temperature control and prevents condensation in storage environments.

  • Commercial Roof & Wall Intersections – Seals difficult junctions to eliminate thermal bridging and air leakage.

  • Utility & Service Areas – Insulates around electrical outlets, switchgear, plumbing access, and utility penetrations.

  • Transport & Modular Buildings – Applied in vans, caravans, cabins, and prefabricated units for thermal efficiency and moisture resistance.

  • Remedial Works – Ideal for repairs, upgrades, and smaller-scale insulation projects where rig application is impractical.

Application and Equipment – HoneyFoam 200 DIY Spray Foam Insulation Kit

Application

  • Surfaces must be clean, dry, and free from oil, grease, or excess moisture before spraying.

  • Shake cylinders for 3 minutes to ensure chemical consistency, then connect hoses and spray gun as directed.

  • Spray from a distance of 6–22 inches (15–60 cm) for an even application. Foam expands within 30–60 seconds and cures in under 5 minutes.

  • Apply in conditions between 40–100°F (4–38°C) with cylinder temperatures maintained at 75–85°F (24–29°C) for optimum performance.

  • For best results, work in a well-ventilated area with adequate extraction and ensure protective sheeting is laid where overspray may occur.

Equipment Required

  • Spray Gun & Hose Assembly – Supplied with the kit for easy connection and control.

  • Nozzles – Fan and cone types included for wide or targeted spraying; replace nozzle if spraying stops for more than 30 seconds.

  • PU Foam Cleaner – To clear uncured residue from the gun and connectors immediately after use.

  • Protective Gear – Certified respirator or PAPR, safety goggles, nitrile gloves, and protective clothing.

  • Wrench & Petroleum Jelly – For cylinder connections and nozzle preparation.

Maintenance

  • Once opened, contents should be used within 20–30 days.

  • Store cylinders upright in a dry area between 45–120°F (7–49°C), away from direct heat or open flame.

      Technical Performance – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Foam Type: Closed-cell, medium-density polyurethane spray foam.

      • Density (in-place): Approx. 2.0 lbs/ft³ (32 kg/m³).

      • Closed-Cell Content: >90% for superior thermal and moisture resistance.

      • Thermal conductivity (λ): approximately 0.0206 W/m·K initial; 0.0235 W/m·K after ageing (90 days at 60°C). Converted from the published k-factor — UK specifications are written in U-values and λ, never R-values.

      • K-Factor: 0.143 BTU·inch/ft²·h·°F at 1” thickness (initial).

      • Compressive Strength: 20 psi (138 kPa) parallel to rise.

      • Tensile Strength: 27 psi (186 kPa) parallel to rise.

      • Dimensional Stability: ±7% volumetric change under test conditions.

      • Air Barrier Properties: 0.003 cfm/ft² at 1” thickness (ASTM E283).

      • Vapour Permeance: 0.91 perms at 1” thickness – Class II vapour retarder.

      • Tack-Free/Expansion Time: 15–30 seconds.

      • Cuttable: Approx. 10 minutes after application.

      • Fungi Resistance: No growth detected under ASTM G21.

      • Fire Rating: Class E at 2” thickness.

      • Service Temperature Range (cured foam): –129°C to +116°C (–200°F to +240°F).

      Surface Preparation – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Clean Substrate: Ensure all surfaces are clean, dry, and free from dust, oil, grease, or loose material. Excess moisture will impair adhesion and foam expansion.

      • Temperature Control: For best results, maintain substrate temperatures between 40–100°F (4–38°C) and keep cylinders conditioned at 75–85°F (24–29°C) prior to use.

      • Masking & Protection: Protect adjacent surfaces with sheeting or masking film to avoid overspray. Cover floors and sensitive equipment before application.

      • Ventilation: Apply in a well-ventilated area with adequate extraction. Maintain negative pressure in enclosed spaces and exhaust to a safe outdoor area.

      • Pre-Checks: Shake cylinders for at least 3 minutes before use to ensure chemicals are properly mixed. Attach hoses securely and test spray into a waste container to verify equal flow before application.

      • Surface Types: Can be applied to metal, masonry, timber, plasterboard, and other stable substrates. Surfaces must be free of condensation at the time of spraying.

      Limitations – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Not for Large-Scale Projects: Designed for small to medium applications. Larger areas may require rig-applied spray foam systems.

      • UV Sensitivity: Foam is not resistant to long-term UV exposure. Surfaces exposed to sunlight must be coated, painted, or protected after application.

      • Open Flame/Heat: Do not apply near open flames, hot pipes, chimneys, or areas where surface temperatures may exceed 240°F (116°C).

      • Temperature Restrictions: Do not apply when chemical temperature is below 60°F (16°C) or above 90°F (32°C), or when substrate is outside the recommended range.

      • Surface Condition: Will not adhere properly to wet, greasy, or unstable surfaces. Excess moisture can affect foam expansion and curing.

      • Shelf Life: Use within 12 months of manufacture. Once opened, contents should be used within 20–30 days to avoid hose blockages and chemical degradation.

      • Structural Use: Not intended as a primary structural element; performance is limited to insulation, air sealing, and condensation control.

      • Fire Classification: Rated Class E at 2” thickness; must not be left exposed where higher fire ratings are required without approved protective finishes.

      Packaging and Storage – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Packaging:

        • Supplied as a complete kit with two disposable pressurised cylinders (isocyanate and polyol), spray gun, hose assembly, and interchangeable nozzles.

        • Available in 200 board foot (200QR — 0.472 m³ of foam) and 600 board foot (600QR — 1.416 m³ of foam) sizes. This listing is the HoneyFoam 200 (200QR) kit.

      • Storage Conditions:

        • Store upright in a cool, dry, and well-ventilated area.

        • Keep between 45°F (7°C) and 120°F (49°C).

        • Do not expose to direct sunlight, frost, or open flame.

      • Shelf Life:

        • 12 months in unopened cylinders when stored correctly.

        • Once opened, contents should be used within 20–30 days to prevent hose blockages and chemical degradation.

      • Transport:

        • Transport securely in upright position.

        • Protect valves and connectors from damage during handling.

      Compliance and Certification – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Fire Rating: Classified as Class E at 2” thickness. Protective finishes may be required where higher ratings are specified.

      • Air Barrier Performance: Tested to ASTM E283 – achieves 0.003 cfm/ft² at 1” thickness, confirming excellent airtightness.

      • Thermal Performance: k-factor of 0.143 BTU·in/ft²·h·°F at 25.4 mm (initial), tested to ASTM C518 — equivalent to λ ≈ 0.0206 W/m·K.

      • Closed-Cell Content: >90% in accordance with ASTM D2856.

      • Compressive Strength: 20 psi parallel to rise, tested to ASTM D1621.

      • Tensile Strength: 27 psi parallel to rise, tested to ASTM D1623.

      • Fungi Resistance: No growth detected under ASTM G21.

      • Vapour Permeance: 0.91 perms at 1” thickness – Class II vapour retarder under ASTM E96.

      • VOC Content: <25 g/L, compliant with EPA Method 24 requirements.

      Health & Safety – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Personal Protective Equipment (PPE): Applicators must wear protective clothing, nitrile gloves, safety goggles, and a certified respirator or powered air-purifying respirator (PAPR). No skin should be left exposed during application.

      • Ventilation: Apply only in well-ventilated areas. A minimum of 10 air changes per hour is required in enclosed spaces. Cross-ventilation and negative pressure systems are recommended. Continue ventilating for at least 1 hour after application.

      • Application Safety: Do not use near open flames, hot surfaces, or ignition sources. Foam should not be applied where surface temperatures exceed 240°F (116°C).

      • Exposure Risks: The chemicals may cause sensitisation to skin, eyes, or respiratory tract. Individuals with chronic respiratory conditions should not handle the product.

      • First Aid:

        • Inhalation: Move to fresh air. Seek medical help if breathing difficulties occur.

        • Eyes: Rinse immediately with water for 15 minutes and seek medical attention.

        • Skin: Wash thoroughly with soap and water. Remove contaminated clothing. Seek medical help if irritation persists.

        • Ingestion: Do not induce vomiting unless directed by medical professionals. Seek immediate medical assistance.

      • Disposal: Empty cylinders must be depressurised, vented, and disposed of in accordance with local regulations. Do not burn or puncture tanks.

      Important Notes – HoneyFoam 200 DIY Spray Foam Insulation Kit

      • Application Depth: Apply in multiple passes if greater thickness is required. Do not exceed 50 mm per single pass.

      • Surface Condition: Adhesion may be impaired on damp, oily, or dusty surfaces. Substrates must be prepared correctly before spraying.

      • Protective Finish: Exposed foam must be protected from UV light using paint, coating, or an approved covering.

      • Fire Protection: Foam has a Class E fire rating at 2 inches. Where higher ratings are required, an appropriate protective finish must be installed.

      • Working Life: Once cylinders are opened, contents must be used within 20–30 days to maintain spray quality and prevent blockages.

      • Storage Reminder: Keep cylinders upright at all times and avoid exposure to frost, direct sunlight, or high temperatures.

      • Professional Standards: Although designed as a DIY kit, application must follow safe working practices and PPE requirements identical to professional spray foam installations.

      Coverage / yield — HoneyFoam 200 (200QR)

      • Published yield: 200 board feet — 18.6 m² at 25.4 mm (1 inch) thickness, equal to 0.472 m³ of foam.
      • Derived at typical UK thicknesses (arithmetic from the board-foot yield; the manufacturer publishes no coverage-by-thickness table): 9.3 m² at 50 mm, 6.2 m² at 75 mm, 4.6 m² at 100 mm.
      • The HoneyFoam 600 kit yields 55.7 m² at the same 25.4 mm thickness.
      • Yields are optimum figures and vary with ambient conditions and application technique.

      This is the quick-rise (QR) kit. The manufacturer also produces slow-rise (SR) kits, which are quoted in cubic feet and yield materially less — the two are not interchangeable. Manufactured by Ciem Poliüretan A.S. (Turkey).

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